Rotary Lane Material Cabinet

The Rotary Lane Material Cabinet by HYVODA is designed for high-density storage of small-batch, multi-category materials with precise control of retrieval quantities. It features multi-layer rotary lanes, intelligent identification, and centralized management, enabling space-efficient storage, automated retrieval, and controlled pick quantities. Each lane can be configured for different material types and automatically records retrieval/return data (operator, time, quantity). Supports simultaneous multi-lane operation and real-time data sync to remote management platforms. Ideal for electronics manufacturing, automotive workshops, pharmaceutical distribution, and logistics, improving material organization, reducing errors, and boosting turnover efficiency.

Features

1.Multi-Layer Rotary Lanes for High-Density Storage

The cabinet features 3–8 customizable layers, each with 4–6 independent rotary lanes. Lanes rotate 360° with detachable bins, increasing space utilization by 60%+ compared to standard cabinets. A 1200×800×1900mm cabinet can store up to 24 material categories.

2.Precision Pick Quantity Control

Mechanical limit devices and infrared sensors ensure controlled retrieval (e.g., ≤5 pieces per pull) and real-time inventory updates, reducing material waste by 30%+.

3.Dual-Mode Material Identification

RFID: For non-metallic components, automatically tracks type, spec, and quantity.
Barcode/QR Code: For metal or RFID-sensitive items, scanned at retrieval.
Accuracy: 99.8%, avoiding misretrieval of similar materials.

4.Intelligent Lane Positioning & Fast Retrieval

Search via touchscreen or remote system; lane rotates to retrieval port in 3–5s. Frequently used materials can be set as “favorites” for ≤2s retrieval, improving efficiency.

5.Real-Time Inventory Monitoring & Alerts

Low Stock: LED alert + restock reminder.
Expiration: Alerts for time-sensitive materials.
Abnormal Retrieval: Unauthorized attempts trigger lane lock and log event.

6.User-Friendly Design & Stable Operation

10.1-inch touchscreen for easy retrieval/return operations.
Silent motors (≤55dB) and shock-absorbing gaskets for quiet operation.
Emergency Manual Operation: Crank allows lane rotation during power or system failure.

Applications

1.Electronics Manufacturing

Stores small components (resistors, capacitors, connectors) in SMT lines. High-density rotary lanes save space, and precision pick control ensures accurate supply for automated assembly, reducing downtime.

2.Automotive Parts Workshops

Stores fasteners (screws, nuts, washers) and small parts (clips, gaskets). Assigned lanes and inventory alerts enable timely restocking, speeding up assembly and reducing retrieval time.

3.Pharmaceutical & Medical Distribution

Stores syringes, gloves, and small medications. Sealed bins maintain sterility, and expiration alerts ensure compliance with GSP standards.

4.Logistics & E-Commerce

Stores jewelry, accessories, and spare parts. High-density lanes and auto-positioning improve storage efficiency and speed up order picking by 40%+.

5.Laboratory & R&D Centers

Stores microchips, reagents, and test materials. Independent lanes prevent cross-contamination, and inventory tracking ensures traceability for reproducible research.

Specifications

Category	Key Specifications
Cabinet Size & Structure	Customizable (standard: 1200×800×1900mm) 3–8 layers, 4–6 rotary lanes per layer (12–48 material categories) Material: 1.2–1.5mm cold-rolled steel, electrostatic coating Bins: Detachable 0.5–2L plastic; optional sealed bins
Rotary Lane	360° rotation, 5–10 rpm (adjustable) Positioning accuracy: ±2mm DC silent motor (24V/50W, ≤55dB) Mechanical stopper (pull-out range 50–150mm)
Identification & Counting	RFID or barcode/QR code; accuracy ≥99.8% Infrared counting sensor (1–100 pcs/retrieval, ±1 piece) Inventory sync delay ≤1s
Login & Network	Face recognition (≥99%), IC card (M1), password login LAN/WiFi; optional 4G/5G; data sync ≤2s Storage: 6 months local + unlimited cloud
System & Functions	Android 11.0, 10.1-inch touchscreen Web-based management: inventory query, material assignment, report export Alerts: LED per lane (green/yellow/red), optional 80dB buzzer
Environment & Power	Temp: -10℃–50℃ Humidity: 20–85% RH Power: AC 220V, 50Hz; standby ≤15W, working ≤80W Optional UPS backup ≥2h
Certification & Model	ISO 9001, National Safety Certification, optional Anti-Dust for sealed bins Model: JBT-RL-001 (standard), customizable for modified versions

Advantages

Comparison Dimension	Rotary Lane Material Cabinet	Traditional Fixed-Shelf Material Cabinet	Manual Storage Bins
Space Utilization	60% higher than traditional cabinets; vertical multi-layer rotary design	Low (fixed shelf gaps waste space); limited by floor area	Extremely low; scattered placement occupies large space
Retrieval Efficiency	3-5 seconds per material (automatic lane positioning); no manual searching	1-2 minutes per material (manual shelf searching); high error rate	5-10 minutes per material (scattered bins); easy to misplace
Pick Quantity Control	Mechanical limit + infrared counting; single retrieval ≤ preset quantity	No control; over-retrieval common	No control; manual counting prone to errors
Inventory Accuracy	99.8% (automatic identification + real-time update)	85% (manual counting); delayed data update	70% (no systematic recording); frequent inventory discrepancies
Scalability	Supports adding lanes/layers; compatible with new material categories	Fixed shelf structure; no scalability	No scalability; new bins require additional space

Service

1.Customized Rotary Lane & Cabinet Design

Lane Configuration: 3–8 layers, 4–6 lanes per layer; mini-lanes for tiny items, reinforced lanes for large parts.
Cabinet Size: Adjustable width, depth, height to fit space (e.g., labs or large workshops).
Optional Modules: Temperature control, humidity sensors, barcode printer for labeling.

2.Full-Lifecycle After-Sales Support

Installation & Calibration: On-site assembly, lane rotation testing, infrared counting check, inventory sync verification.
Emergency Response: 1-hour remote, 24-hour on-site support; fast repair for lane jams, motor failures, or counting errors.
Warranty: 1-year cabinet, 2-year core components (motors, sensors, control system); free replacement of faulty parts.

3.Training & Technical Guidance

Operator Training: Material search, retrieval/return, alert interpretation, routine maintenance.
Administrator Training: Advanced functions, inventory adjustment, lane assignment, fault troubleshooting, report export.

4.Long-Term Operation & Maintenance

Software Upgrades: Optimize lane rotation, add expiration management.
Quarterly Inspections: Lane smoothness, shock-absorbing gasket replacement, infrared sensor accuracy (±1 piece), motor and control system checks.

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