Infrared Sensing Intelligent Tool Cabinet

The Infrared Sensing Intelligent Tool Cabinet by HYVODA is designed for managing large quantities of metal tools in harsh industrial environments where RFID is unreliable. Using one-tool-one-sensor infrared technology, it enables real-time tool detection, automatic access logging, and efficient inventory without RFID tags. It solves common issues like RFID interference, high tagging costs, and manual inventory of heavy tools. The cabinet supports centralized computer management, recording tool usage and environmental data. Ideal for heavy industry, machinery, automotive, and shipbuilding, it efficiently manages wrenches, hammers, drill bits, and other metal tools.

Features

1.One-Tool-One-Sensor Infrared Detection
Each tool slot has a high-precision infrared sensor (5–30mm range) that detects tool presence or absence. Works for small bolts (5mm) to heavy tools (10kg) with ≥99.8% accuracy, avoiding RFID interference.

2.Automatic Inventory & Access Recording
After door closure, all sensors are scanned in ≤15s. The system logs tool status, operator ID, and access time automatically, reducing manual inventory work by 70%.

3.Temperature & Humidity Control
Built-in sensors and heating/dehumidification keep tools at 15–25℃ and 30–50% RH, preventing rust or deformation and extending tool life by 50%.

4.Multi-Modal Identity & Permission Control
Supports face, fingerprint/vein, and IC card recognition. Permissions can be set by tool type or user role to prevent unauthorized use.

5.Dual Early Warning System
Overdue Return: Alerts when tools exceed borrowing time.
Abnormal Access: Locks cabinet and logs unauthorized attempts.

6.Rugged Design & Emergency Access
1.5mm steel with triple-layer coating resists dust, oil, and scratches. Mechanical emergency key and backup power ensure access during outages.

Applications

1.Heavy Machinery Manufacturing
Stores large metal tools (e.g., hydraulic wrenches, welding clamps) in dusty, high-impact workshops. Infrared sensors ensure accurate detection; rugged cabinet reduces tool loss and speeds inventory.

2.Automotive Maintenance & Repair
Manages repair tools (socket sets, engine tools) in 4S shops. Oil-resistant surface and IC card recognition handle workshop conditions; automatic logging prevents disputes.

3.Shipbuilding & Marine Engineering
Stores corrosion-resistant tools (stainless wrenches, marine drills). Built-in dehumidification prevents rust; infrared sensing works reliably in humid, salty environments.

4.Power Industry Maintenance
Manages safety tools (grounding clamps, pliers) for power grid teams. Sensors ensure tool presence; emergency door access allows rapid retrieval during outages.

5.Rail Transit Maintenance
Stores track maintenance tools (rail grinders, gauges) in depots. Dust-resistant design and overdue return alerts ensure timely tool availability for shifts.

Specifications

Specification Category	Detailed Specifications
Basic Specifications	Cabinet Size: 1420×450×1880mm (customizable) Internal Compartments: 20-50 positions (adjustable); single position 150×200×100mm (customizable) Material: 1.5mm cold-rolled steel, triple-layer coating (gray, black, blue) Door: Tempered glass 5mm, double silicone seal, electronic fail-safe lock
Infrared Sensing	One-tool-one-sensor infrared reflection Sensors: 20-50 (customizable) Detection Accuracy: ≥99.8% (3-500mm tools) Sensing Distance: 5-30mm adjustable Response Time: ≤0.5s Anti-Interference: Dust, oil, visible light resistant
Temperature & Humidity Control	Temp Range: 15-25℃ (±1℃) Humidity: 30-50% RH (±3%) Control: Heater 150W + semiconductor dehumidifier 80W Sensor: Digital humiture (0-60℃, 20-90% RH)
Login & Network	Face recognition ≥99%, fingerprint/vein ≤0.01% false rejection, IC card (M1) Network: LAN/WiFi, optional 4G/5G; sync ≤2s Data: 6 months local cache + unlimited cloud storage
System & Functions	Android 11 industrial computer, 10.1″ touchscreen Web platform: tool query, access records, permission management Reports: Excel/PDF export Alerts: Buzzer 80-100dB, LED (green=normal, red=warning)
Power & Emergency	AC 220V±10%, 50Hz; standby ≤10W, working ≤150W Optional UPS ≥4h core functions Emergency door: Mechanical key + backup power
Certification & Item Number	ISO 9001, National Safety Certification, Anti-Rust Certification Item Number: Standard JBT-IR-T001; customizable

Advantages

Comparison Dimension	Infrared Sensing Intelligent Tool Cabinet	Traditional Tool Cabinet (No Sensing)	RFID-Based Tool Cabinet
Metal Tool Compatibility	≥99.8% detection accuracy for metal tools; no signal interference	No automatic detection; manual checking required	≤90% accuracy (signal blocked by metal); tag detachment risk
Inventory Efficiency	Full-cabinet inventory in 15 seconds; automatic report generation	30-60 minutes for manual inventory; high error rate	20-30 seconds for inventory; but metal interference reduces accuracy
Environmental Adaptability	Anti-dust, anti-oil, anti-impact; suitable for heavy industry	Poor environmental resistance; prone to rust/damage	RFID module sensitive to dust/oil; maintenance frequency high
Cost-Effectiveness	No need for RFID tags; lower long-term maintenance costs	Low initial cost but high labor costs for manual management	High initial cost (tags + readers); tag replacement adds cost
Tool Preservation	Built-in humiture control; prevents rust/deformation	No environmental control; tool wear rate high	No dedicated preservation function; relies on external environment

Service

1.Customized Infrared Sensing & Cabinet Design

Sensor Configuration: Adjust number and position of infrared sensors based on tool size/quantity. High-sensitivity mini sensors (±1mm) available for extra-small tools.
Cabinet Size & Compartments: Custom dimensions and internal layout (adjustable shelves, tool holders) to fit workshop and storage needs.
Optional Modules: Anti-static, tool wear detection, or wireless charging modules.

2.Full-Lifecycle After-Sales Support

Installation & Calibration: On-site cabinet setup, infrared sensor tuning, humiture system testing, emergency function verification.
Emergency Response: 1-hour response, 24-hour on-site service; remote or on-site support for sensor failure, locking issues, or environmental control errors.
Warranty: 1-year cabinet, 2-year core components (sensors, humiture module, industrial computer) with free part replacement.

3.Training & Technical Guidance

Operator Training: Tool access, identity verification, alert interpretation, and sensor maintenance.
Administrator Training: Permission management, inventory reporting, and fault handling.

4.Long-Term Operation & Maintenance

Sensor & Cabinet Checks: Test infrared detection, clean sensors, inspect door seals and cabinet surface.
Humiture System: Calibrate sensors, test heating/dehumidification for stable environmental control.
Software Upgrades: Improve detection algorithms and add tool maintenance reminders.

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