DDH-HyCO Generation

The HyCO Generation Series produces a high‑quality hydrogen‑carbon monoxide (H₂ + CO) mixture directly from methanol reforming, also known as synthesis gas (syngas). This integrated, skid‑mounted system combines methanol reforming, PSA or membrane separation (optional), and gas conditioning into a single package. Designed for industries that require both hydrogen and carbon monoxide in a single stream, the HyCO generator eliminates the need for separate gas supplies, reduces logistics costs, and ensures a stable, on‑demand syngas source.

Features

Adjustable H₂/CO ratio – Output composition can be tuned to meet specific process requirements (e.g., 1:1, 2:1, or custom)
Up to 99.99% total purity – Combined H₂+CO purity with minimal impurities
Seamless integration – Skid‑mounted, explosion‑proof, pre‑piped for fast on‑site installation
5‑year catalyst lifetime – Longer than industry standard (2‑3 years), reducing downtime and maintenance
IoT‑enabled remote intelligence – Full remote monitoring, telemetry & telecontrol for unattended operation

Applications

Chemical synthesis – Production of methanol, acetic acid, formaldehyde, and other C1 chemicals
Pharmaceuticals – Syngas as a feedstock for carbonylations and hydrogenations
Metal processing – Reducing atmosphere for direct reduced iron (DRI) or specialty alloys
Glass & ceramics – Protective or reactive atmosphere in high‑temperature processes
Power generation – Fuel for gas engines or gas turbines in combined heat and power (CHP) systems

Technical Specifications

Parameter	HGS‑100	HGS‑250 (reference)
Syngas production capacity	50 – 100 Nm³/h	150 – 250 Nm³/h
H₂ content (vol)	65 – 75%	65 – 75%
CO content (vol)	20 – 25%	20 – 25%
Combined purity (H₂+CO)	≥ 99.5%	≥ 99.5%
Outlet pressure	0.5 – 1.2 MPaG	0.5 – 1.2 MPaG
Methanol consumption	≤ 0.55 kg/Nm³ syngas	≤ 0.55 kg/Nm³ syngas
Catalyst lifetime	5 years	5 years
Installed power	35 kW	75 kW
Dimensions (L×W×H)	4500×2600×3100 mm	6500×3000×3600 mm
Equipment weight	~5.2 tons	~9.5 tons

Advantages

Direct OPEX reduction – Produce syngas on‑site from methanol instead of buying bottled H₂ and CO separately
Industry’s lowest feedstock cost – Methanol consumption as low as 0.55 kg/Nm³ syngas, slashing raw material expenses
Less downtime, longer intervals – 5‑year catalyst life means fewer changeouts and more uptime
Field‑proven reliability – 600+ Hyvoda integrated methanol reforming installations worldwide
Fastest project execution – Skid‑mounted design + ample factory capacity get you from order to syngas faster
Full‑stack engineering support – From gas composition analysis to plant integration, our team handles every detail
Unattended operation – IoT remote intelligence enables centralized multi‑site management, slashing on‑site manpower

Service & Support

Complete scope – Equipment supply, on‑site installation, commissioning, and operator training
Warranty – 12 months from acceptance, extended options available
Technical support – 24/7 remote diagnostics + phone support
Spare parts – Fast delivery of catalysts, valves, and purification media
Custom engineering – We adapt the HyCO generation unit to your exact H₂/CO ratio and site constraints

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